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Die Casting Mold

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Die casting is a Aluminium or Zinc metal casting process that is characterized by forcing nolten metal under high pressure into a die mold cavity. The mold cavity is created using two hardened tool steel dies which have been machined into shape and work similarly to an injection mould during the process. Most die castings are made from non-ferrous metals, specifically zinc, copper, aluminium, magnesium, lead, pewter, and tin-based alloys. Depending on the type of metal being cast, a hot- or cold-chamber machine is used.

The casting equipment and the metal dies represent large capital costs and this tends to limit the process to high-volume production. Manufacture of parts using die casting is relatively simple, involving only four main steps, which keeps the incremental cost per item low. It is especially suited for a large quantity of small- to medium-sized castings, which is why die casting produces more castings than any other casting process. Die castings are characterized by a very good surface finish (by casting standards) and dimensional consistency.

Project Management
Business Orders
The business supervisor convenes the authority and responsibility personnel of each department to hold an order review meeting.
Ordering Procurement
After inquiry, price comparison, and negotiation, the procurement department places an order with the supplier to determine the delivery date, distributes relevant materials to relevant departments, and replies to the planning department with the expected date
Deliver
Deliver the goods and provide product identification, product name, and quantity.
Warehouse
After the supplier's goods arrive, the warehouse manager confirms that the quantity is OK and notifies the quality inspection. If the quality inspection is qualified, the warehouse keeper shall handle the warehousing and distribute the relevant materials to the relevant units. If the quality inspection fails, the quality department shall send the unqualified report to PMC, and PMC shall immediately convene a joint review of procurement, quality, and engineering. Determine returns, special purchases, selection and use, etc. After confirmation, the procurement will notify the supplier for processing. After receiving a response from the supplier, make relevant arrangements.
Production material requisition according to plan
The production department shall issue a material requisition form to the warehouse for material requisition according to the production plan. The material requisition form must have a production lead and be signed by the supervisor.
Production scheduling
The production department conducts mobile scheduling according to the required positions in the work instructions. It is required to strive for a reasonable workstation and save costs as much as possible.
Quality process control
Regardless of whether the incoming materials are qualified or not, the quality must follow the usage of the process materials. Secondly, we need to follow up on whether the production and assembly are OK. Urge production to distinguish between good and bad products to avoid confusion. Ensure quality. For defective products produced, production arranges for repair. For production scrap, after quality confirmation, issue a replenishment order to the warehouse for replenishment.
Semi-finished products / finished products warehousing
quality inspection confirms OK good products, production issues a storage order for storage.
  • According to the finished product shipment notice
    the production goes to the warehouse to receive the finished product packaging. Quality is done to confirm the packaging, confirm that it is correct, and carry out mass production packaging.
  • Finished product warehousing
    The packaged finished product that has been confirmed to be correct by quality is put into storage. Production shall issue a finished product receipt for storage. The warehouse receipt must be signed by the production supervisor and confirmed by the quality supervisor.
  • Shipment
    The warehouse issues a finished product delivery note and arranges for shipment
  • The Planning Department shall issue a shipment notice
    the warehouse shall immediately prepare according to the requirements of the notice. And notify the quality confirmation. If it is confirmed to be OK, issue a "Finished Product Delivery Form" for shipment. If the quality confirmation is NG, immediately notify the production plan and production department, which will arrange rework. The production plan and production supervisor will confirm the required time for rework. If there is a delay in delivery, immediately communicate with the business, and the production plan will follow up on the progress of rework to immediately ship.

FAQ

Important things you should know

Do you send samples for customized products?
Yes, Zhejiang Ceeto Mold Co., Ltd. is mainly manufacturing customized stainless steel products. We welcome sample orders to test and check product quality.Mixed samples are also acceptable for us.
Do you have a minimum order quantity limit?
The minimum order quantity is low, and 1pc sample is available for quality inspection
How long will you need to manufacture a plastic injection mold?
Injection molds are customized according to different product sizes and requirements, usually taking 25 days to 45 days, and more complex products will take longer, such as about. Forty-five days.
How many times for mold testing before mold shipment?
lt usually takes 3 times or 4 times officially mold tryouts in order to guarantee that molds are running well for mass production before shipment.
Can my logo be printed on plastic injection mold?
With an increasing number of consumers preferring self-service options over traditional customer support channels, having a solid With the improvement of living standards, many families began to use electric cabinet door lock, but people always have to drop things, sometimes go out to buy a thing to find the key is missing, or the key is not found in a small corner, this time we need others to help us open the lock.
How do you deliver sample goods & how long does it take to arrive?
We usually give you one tryout sample delivery for free. We are working with UPS, DHL or FedEx couriers and usually it takes 3 days to 7 days.
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